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6000-Cycle Maintenance-Free Lightweight Lithium Battery for Refrigerated Trailer

6000-Cycle Maintenance-Free Lightweight Lithium Battery for Refrigerated Trailer

MOQ: 2 Packs
Price: USD 1180-1420 / Pack
Standard Packaging: Timber pallet base, VCI film wrap, reinforced carton with shock indicators, UN38.3 documents included
Delivery Period: 10 working days for stock, 25-30 days for production
Payment Method: T/T, L/C at sight, Western Union
Supply Capacity: 1200 Packs per Month
Detail Information
Place of Origin
Tianjin, China
Brand Name
Zhonglong New Energy
Certification
CE, UN38.3, MSDS, ISO 9001
Model Number
ZL-LFP-48V150R
Product Name:
6000-Cycle Lightweight Lithium Battery Pack
Application:
Refrigerated Trailer Power Unit
Nominal Voltage:
48V (16S LiFePO4)
Nominal Capacity:
150Ah / 7680Wh
Cycle Life:
≥6000 Cycles At 80% DoD
Operating Temperature:
-25 C To 60 C Discharge
Ingress Protection:
IP67 Sealed Steel Shell
Maintenance:
Maintenance-free, No Watering Or Equalisation
Highlight:

Maintenance-Free Lightweight Lithium Battery

,

6000-Cycle Lightweight Lithium Battery

,

Refrigerated Trailer Lightweight Lithium Battery

Product Description

Refrigerated trailers are unforgiving customers: a transport refrigeration unit draws continuous power in ambient temperatures from -25 ℃ to 50 ℃, and a failed battery means a spoiled load in a matter of hours. This lightweight lithium battery is built for that duty, and it is rated for 6000 cycles rather than the 400 to 500 cycles a lead-acid bank survives. The 48V 150Ah pack stores 7.7kWh in a 31 kg chassis-mounted case, roughly 70 kg lighter than the lead-acid bank typically fitted to a trailer neck, and its sealed IP67 shell shrugs off road spray, de-icing salt and pressure washing without a ventilated battery box.

Maintenance free operation is the second problem the pack solves. There is no electrolyte to top up, no terminal corrosion to scrape and no equalisation charge to schedule, so a refrigerated trailer can stay in service through a harvest season without a battery service stop, and the 6000 cycle rating means the pack is not the item that schedules downtime. The BMS keeps a permanent log of voltage, temperature and fault events, which turns a roadside breakdown into a diagnostic read on a laptop, and the pack is rated for 6000 cycles at 80% depth of discharge, meaning a daily-cycling trailer should stay on its original battery for the life of the asset lease.

Key Features
  • 6000 Cycle Service Life: rated for 6000 cycles at 80% depth of discharge, matching the working life of a trailer lease.
  • Maintenance Free: no watering, no equalisation charging and no terminal corrosion throughout the service interval.
  • -25 ℃ to 50 ℃ Operating Window: stable output for transport refrigeration units in cold stores and desert depots alike.
  • IP67 Sealed Shell: washdown, salt spray and immersion resistant for frame-mounted installation.
  • 7.7kWh Usable Energy: supports TRU start-stop cycling plus telematics and door-sensor loads on a single pack.
  • Event Logging BMS: records over-current, over-temperature and cell imbalance events with timestamps for fast diagnostics.
  • Maintenance Free Throughout: no electrolyte top-up, no terminal scraping and no equalisation charging for the whole 6000 cycle service life.
  • Low Self-Discharge: under 3% per month, so a parked trailer still starts its refrigeration unit after seasonal storage.
Technical Specifications
ParameterSpecification
ModelZL-LFP-48V150R
Nominal Voltage48V (16S LiFePO4)
Nominal Capacity150Ah
Rated Energy7680Wh
Continuous Discharge Current150A
Peak Discharge Current300A for 10 seconds
Maximum Charge Current75A (0.5C)
Cycle Life≥6000 cycles at 80% DoD, 25 ℃
Operating TemperatureDischarge -25 ℃ to 60 ℃; charge -10 ℃ to 55 ℃
Self-DischargeUnder 3% per month at 25 ℃
CommunicationCAN 2.0B, RS485, optional 4G gateway
Ingress ProtectionIP67
Weight31 kg ± 0.8 kg
Dimensions600 × 320 × 245 mm
Case MaterialPowder-coated steel with flame-retardant internal barrier
Applications

This lightweight lithium battery fits trailers that carry their own refrigeration rather than drawing power from the tractor. Because the pack tolerates partial state of charge without damage, and the 6000 cycle rating absorbs daily cycling, it works well on mixed routes where a unit runs hard for two days and then sits idle. Typical installations include:

  • Refrigerated semi-trailers and rigid cold-chain trucks with frame-mounted TRU power
  • Reefer containers and swap bodies used in port shunting operations
  • Pharmaceutical and food distribution fleets needing continuous temperature control
  • Trailer telematics, door sensors and remote temperature logging systems
  • Seasonal harvest transport where equipment is stored for months between campaigns
Product Q&A

Q: Why choose a lightweight lithium battery over the lead-acid bank on my trailer?

A: Three reasons: this lightweight lithium battery removes about 70 kg of mass from the trailer neck, it lasts 6000 cycles instead of roughly 500, and it needs no watering or equalisation service. Over a five-year lease the maintenance saving alone usually covers the price difference.

Q: Will a 6000 cycle life hold up in daily refrigerated duty?

A: The 6000 cycle rating is measured at 80% depth of discharge and 25 ℃, which is close to real refrigerated trailer cycling. The BMS limits charge current when the pack is cold and caps charge voltage at 58.4V, the two factors that most often shorten lithium life.

Q: Can it be mounted outside the trailer frame in winter?

A: Yes. Discharge is rated to -25 ℃ and the sealed shell is designed for under-frame mounting. Charging below -10 ℃ is blocked until the pack warms, which protects the cells without any operator action.

Q: How do I know whether a fault came from the battery or the refrigeration unit?

A: The BMS keeps a timestamped event log of over-current, over-temperature, cell imbalance and low-voltage cut-off. Downloading the log over CAN takes a minute and shows whether the pack tripped or simply ran flat.

Q: Does the pack need a special charger at the depot?

A: It charges from a standard 58.4V lithium profile charger at up to 75A. If your depot already runs lead-acid chargers, we can supply a drop-in replacement unit matched to the pack.

Packaging & Quality Assurance

Each lightweight lithium battery is bolted to a timber pallet base, wrapped in VCI film and packed in a reinforced carton with shock indicators, so it arrives ready for frame installation. Production units pass capacity, insulation resistance, vibration and IP67 ingress tests, and every shipment includes UN38.3, MSDS and CE documentation. The warranty runs 24 months or 3000 cycles, whichever comes first, with a 10-year spare BMS commitment. Send us your refrigerated trailer model, refrigeration unit model, daily runtime and mounting position, and our engineers will confirm capacity, cable gauge and mounting hardware before dispatch.

Products
PRODUCTS DETAILS
6000-Cycle Maintenance-Free Lightweight Lithium Battery for Refrigerated Trailer
MOQ: 2 Packs
Price: USD 1180-1420 / Pack
Standard Packaging: Timber pallet base, VCI film wrap, reinforced carton with shock indicators, UN38.3 documents included
Delivery Period: 10 working days for stock, 25-30 days for production
Payment Method: T/T, L/C at sight, Western Union
Supply Capacity: 1200 Packs per Month
Detail Information
Place of Origin
Tianjin, China
Brand Name
Zhonglong New Energy
Certification
CE, UN38.3, MSDS, ISO 9001
Model Number
ZL-LFP-48V150R
Product Name:
6000-Cycle Lightweight Lithium Battery Pack
Application:
Refrigerated Trailer Power Unit
Nominal Voltage:
48V (16S LiFePO4)
Nominal Capacity:
150Ah / 7680Wh
Cycle Life:
≥6000 Cycles At 80% DoD
Operating Temperature:
-25 C To 60 C Discharge
Ingress Protection:
IP67 Sealed Steel Shell
Maintenance:
Maintenance-free, No Watering Or Equalisation
Minimum Order Quantity:
2 Packs
Price:
USD 1180-1420 / Pack
Packaging Details:
Timber pallet base, VCI film wrap, reinforced carton with shock indicators, UN38.3 documents included
Delivery Time:
10 working days for stock, 25-30 days for production
Payment Terms:
T/T, L/C at sight, Western Union
Supply Ability:
1200 Packs per Month
Highlight

Maintenance-Free Lightweight Lithium Battery

,

6000-Cycle Lightweight Lithium Battery

,

Refrigerated Trailer Lightweight Lithium Battery

Product Description

Refrigerated trailers are unforgiving customers: a transport refrigeration unit draws continuous power in ambient temperatures from -25 ℃ to 50 ℃, and a failed battery means a spoiled load in a matter of hours. This lightweight lithium battery is built for that duty, and it is rated for 6000 cycles rather than the 400 to 500 cycles a lead-acid bank survives. The 48V 150Ah pack stores 7.7kWh in a 31 kg chassis-mounted case, roughly 70 kg lighter than the lead-acid bank typically fitted to a trailer neck, and its sealed IP67 shell shrugs off road spray, de-icing salt and pressure washing without a ventilated battery box.

Maintenance free operation is the second problem the pack solves. There is no electrolyte to top up, no terminal corrosion to scrape and no equalisation charge to schedule, so a refrigerated trailer can stay in service through a harvest season without a battery service stop, and the 6000 cycle rating means the pack is not the item that schedules downtime. The BMS keeps a permanent log of voltage, temperature and fault events, which turns a roadside breakdown into a diagnostic read on a laptop, and the pack is rated for 6000 cycles at 80% depth of discharge, meaning a daily-cycling trailer should stay on its original battery for the life of the asset lease.

Key Features
  • 6000 Cycle Service Life: rated for 6000 cycles at 80% depth of discharge, matching the working life of a trailer lease.
  • Maintenance Free: no watering, no equalisation charging and no terminal corrosion throughout the service interval.
  • -25 ℃ to 50 ℃ Operating Window: stable output for transport refrigeration units in cold stores and desert depots alike.
  • IP67 Sealed Shell: washdown, salt spray and immersion resistant for frame-mounted installation.
  • 7.7kWh Usable Energy: supports TRU start-stop cycling plus telematics and door-sensor loads on a single pack.
  • Event Logging BMS: records over-current, over-temperature and cell imbalance events with timestamps for fast diagnostics.
  • Maintenance Free Throughout: no electrolyte top-up, no terminal scraping and no equalisation charging for the whole 6000 cycle service life.
  • Low Self-Discharge: under 3% per month, so a parked trailer still starts its refrigeration unit after seasonal storage.
Technical Specifications
ParameterSpecification
ModelZL-LFP-48V150R
Nominal Voltage48V (16S LiFePO4)
Nominal Capacity150Ah
Rated Energy7680Wh
Continuous Discharge Current150A
Peak Discharge Current300A for 10 seconds
Maximum Charge Current75A (0.5C)
Cycle Life≥6000 cycles at 80% DoD, 25 ℃
Operating TemperatureDischarge -25 ℃ to 60 ℃; charge -10 ℃ to 55 ℃
Self-DischargeUnder 3% per month at 25 ℃
CommunicationCAN 2.0B, RS485, optional 4G gateway
Ingress ProtectionIP67
Weight31 kg ± 0.8 kg
Dimensions600 × 320 × 245 mm
Case MaterialPowder-coated steel with flame-retardant internal barrier
Applications

This lightweight lithium battery fits trailers that carry their own refrigeration rather than drawing power from the tractor. Because the pack tolerates partial state of charge without damage, and the 6000 cycle rating absorbs daily cycling, it works well on mixed routes where a unit runs hard for two days and then sits idle. Typical installations include:

  • Refrigerated semi-trailers and rigid cold-chain trucks with frame-mounted TRU power
  • Reefer containers and swap bodies used in port shunting operations
  • Pharmaceutical and food distribution fleets needing continuous temperature control
  • Trailer telematics, door sensors and remote temperature logging systems
  • Seasonal harvest transport where equipment is stored for months between campaigns
Product Q&A

Q: Why choose a lightweight lithium battery over the lead-acid bank on my trailer?

A: Three reasons: this lightweight lithium battery removes about 70 kg of mass from the trailer neck, it lasts 6000 cycles instead of roughly 500, and it needs no watering or equalisation service. Over a five-year lease the maintenance saving alone usually covers the price difference.

Q: Will a 6000 cycle life hold up in daily refrigerated duty?

A: The 6000 cycle rating is measured at 80% depth of discharge and 25 ℃, which is close to real refrigerated trailer cycling. The BMS limits charge current when the pack is cold and caps charge voltage at 58.4V, the two factors that most often shorten lithium life.

Q: Can it be mounted outside the trailer frame in winter?

A: Yes. Discharge is rated to -25 ℃ and the sealed shell is designed for under-frame mounting. Charging below -10 ℃ is blocked until the pack warms, which protects the cells without any operator action.

Q: How do I know whether a fault came from the battery or the refrigeration unit?

A: The BMS keeps a timestamped event log of over-current, over-temperature, cell imbalance and low-voltage cut-off. Downloading the log over CAN takes a minute and shows whether the pack tripped or simply ran flat.

Q: Does the pack need a special charger at the depot?

A: It charges from a standard 58.4V lithium profile charger at up to 75A. If your depot already runs lead-acid chargers, we can supply a drop-in replacement unit matched to the pack.

Packaging & Quality Assurance

Each lightweight lithium battery is bolted to a timber pallet base, wrapped in VCI film and packed in a reinforced carton with shock indicators, so it arrives ready for frame installation. Production units pass capacity, insulation resistance, vibration and IP67 ingress tests, and every shipment includes UN38.3, MSDS and CE documentation. The warranty runs 24 months or 3000 cycles, whichever comes first, with a 10-year spare BMS commitment. Send us your refrigerated trailer model, refrigeration unit model, daily runtime and mounting position, and our engineers will confirm capacity, cable gauge and mounting hardware before dispatch.

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